Record Details

Title Deep U-tube heat exchanger breakthrough: combining laser and cryogenics gas for geothermal energy exploitation
Authors Eloisa Di Sipio, Adele Manzella, Riccardo Pasquali, Luc Pockéle, Arno Romanowski, Olaf Steinmeier, Georg Cerwenka, Antonio Galgaro
Year 2023
Conference World Geothermal Congress
Keywords laser drilling, cryogenic gas, heat exchanger, regulation, environment, economic, potential
Abstract The disruptive technology envisioned in the “Deep U-tube heat exchanger breakthrough: combining laser and cryogenics gas for geothermal energy exploitation (DeepU)” Project is expected to revolutionize the deep geothermal energy sector. The ultimate goal is to create a deep (>4 km) closed-loop connection in the shape of a U-tube exchanger by developing a fast and effective drilling technology. A laser drill head is combined with special drill strings sustaining the coupled action of laser and cryogenic gas, responsible for melting, evaporating and cooling even the hardest rocks. The fine particles are transported to the surface in the gas stream via the earth tube required for the geothermal heat exchanger. Specific temperature control analysis and innovative laser lenses, able to convey the heat and sustain multilateral drilling, guarantee liquefaction and vitrification of the rocks from the ground surface to significant depths. The resulting glazed layer on the borehole walls acts as a case so that the heat exchanger is ready immediately after drilling. The technical feasibility of DeepU is demonstrated at the laboratory scale, and the specific objectives of the Project are: (i) select a cryogenic gas able to cool in a controlled manner the rock melted by a laser; (ii) develop an innovative lightweight drill string able to host the gas and the laser at the same time; (iii) develop specific temperature control analysis and innovative laser lenses able to convey the heat and to sustain multilateral drilling, (iv) determine the physical-thermal phenomena affecting different kinds of rocks in order to assess the borehole wall vitrification and integrity. Numerical simulations calibrated by the laboratory data provide references to define the DeepU geothermal exploitation potential, including economic analyses. The legislative aspects and environmental standards related to the proposed solution are also assessed. The high-risk innovation presented in DeepU has the potential to make geothermal energy systems accessible anywhere in a targeted and demand-oriented manner, offering a complementary approach and an alternative solution to traditional energy storage and production, decentralizing the power supply also in areas where this is currently deemed uneconomic.
This research is funded by the European Union (G.A. 101046937). However, the views and opinions expressed are those of the author(s) only and do not necessarily reflect those of the European Union or EISMEA. Neither the European Union nor the granting authority can be held responsible for them.
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